The Process Engineer II is responsible for ensuring the manufacturing processes are efficient, cost effective, meet quality standards and yield products per customer specifications.
*Local candidates only
The Process Engineer II is expected to:
- Improve scrap within assigned program or product in line with the company goals
- Improve SPC performance to meet company goals
- Conduct continuous improvement projects in assigned program to meet company goals
- Process Improvement 60%
- Improves product quality by reducing process variability.
- Develops and optimizes continuous production and manufacturing processes to achieve the output, quality, and cost goals of the organization.
- Develops improvements to current manufacturing methods and processes.
- Recommends changes or upgrades to equipment, work methods, or other aspects of the process to improve efficiency and utilization of resources including labor, energy and raw materials.
- Reads blueprints and aligns manufacturing processes to drive improvements and troubleshoots difficult and complicated issues effectively.
- Reduces product waste improving the utilization of capital equipment, cost of quality and optimizing productivity.
- Ensures that sampling plans are reviewed upon changes to the product, process or project.
- Provides engineering support in determining root cause and works with Quality Engineers to develop appropriate corrective actions
- Provides input to the production control systems and designs control activities
- Provides input for new product equipment selection, installation and maintenance
- Maintains subject matter expertise in specific area(s) and understands complex automated machine operations
- Supports the development of tooling and processes
- Leads projects, teams and complex product transitions. Provides mentorship and support to team members.
- Process Analysis & Documentation 40%
- Collects production data and applies standard scientific and statistical methods to analyze, document, and diagram production processes. Conducts FMEA, DOE, and SPC analysis
- Use appropriate statistical techniques to analyze data and make/ recommend decisions
- Performs complex data analysis and uses six sigma tools to resolve complex process issues.
- Writes detailed work instruction-level documents for manufacturing operations and related areas. Trains personnel in these instructions and other technical process controls (quality engineer)
- Develops and documents process operational standards, including identification and deployment of statistical process control opportunities.
- Develops all aspects of product and processes to improve functionality and launch new products.
- Effectively communicates and cooperates with others outside of department boundaries to influence success.
- Accurately documents and records necessary data and reports to describe scope of work for sustaining and continuous improvement initiatives. (Quality Engineer)
- Resolves problems and anticipates evolutionary changes in customer requirements and provides corresponding changes in process capability.
- Provides equipment design and specifications, including project justification documentation for cost and quality impact.
- Quarantines, documents and evaluates products and materials and generates Material Review Board (MRB) Case(s) as appropriate.
- This position has no talent management responsibilities.
EDUCATION AND EXPERIENCE:
- Bachelor's degree in Engineering (Mechanical Preferred) or a related field is required.
- At least 3-5 years of engineering experience is required.
- Must have demonstrated ability to synthesize complex or diverse information
TECHNICAL SKILLS:
- Blueprint reading
- Geometric Dimensioning and Tolerancing (GD&T)
- Statistical Process Control (SPC)
- Measurement Systems Analysis (MSA, GR&R)
- Design of Experiments (DOE)
- Statistical software systems
- ERP
- Minitab Statistical Software
- Injection molding
- Metal fabrication
- Medical device manufacturing
- MS Office Suite
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